New development pattern of carton packaging machinery in China
elimination of single-sided corrugating machine
single-sided machine has been developed so far. Because of its low grade, it cannot guarantee the quality of cartons, so it is facing elimination
in the early 1990s, the state issued a "quality license" for export carton packaging, believing that single-sided machines could ensure the quality of cartons, which was still a decision made from reality at that time. Therefore, in order to compete for foreign trade packaging business, many carton factories buy a large number of single-sided machines. At that time, Hubei Jingshan light industrial machinery factory just caught up with this bus and increased the production of single-sided machines. In the first two years of the 1990s, carton factories all over the country flocked to Songhe Town, which is located in a remote place, and competed to buy machines in Jingshan factory every day. The factory has thus flourished. But after two or three years, it gradually cooled down. This is because, on the one hand, the quality of single-sided machined cartons can't be guaranteed because the moisture content of the cardboard can't meet the standard, especially in rainy weather, users can't deliver the goods within a time limit. If the drying device is added, the other is that the polycarbonate insole can't afford to use, and the dryer is difficult to use. Many carton factories began to use it, but later it became a pile of scrap iron, resulting in a decline in profits. On the other hand, the output of single-sided machine is low, which can not meet the needs of enterprise development. Some factories have imported two single-sided machines in order to expand production, but the output value is still not high. Until the mid-1990s, the leading enterprises of carton packaging machinery in China - Jingshan in Hubei Province, Zhaoqing in Guangdong Province, Handan in Hebei Province, Beijing airlines, Ningbo in Zhejiang Province, Yantai in Shandong Province, Yuhang in Henan Province and other enterprises have successively developed the supply market of "corrugated production lines". A large number of carton factories developed on single-sided machines have used production lines (ordinary) to replace single-sided machines. Make the single-sided machine become a supplement to the production line: in the processing and production of some small-size, low-grade and domestic cartons, the region continues to cooperate with single machines. But it won't be too long, and it is estimated that it can last for another two or three years
limit ordinary production lines
in the mid-1990s, a number of enterprises developed from single-sided machines to production lines, although this is a leap, which can realize home DIY construction; The good continuity of the coating film is the start of the development of the production line. However, in terms of equipment grade, the three-tier production line and ordinary production line are still low-grade lines, with low output and poor quality, which can not meet the needs of market development. The domestic ordinary production line has been used for three to five years, and the equipment is aging. In recent years, enterprises have encountered unprecedented market changes and industry changes. The market demand has expanded and the quality requirements have become higher. The quality of products processed by ordinary production lines cannot keep up with the market demand. In order to improve both output and quality, the equipment must be upgraded. At the same time, changes in the industry have led to an escalation of competition, from disordered competition to orderly competition; From single competition to cooperative competition. New competition also requires new grade equipment as a means of competition. In the period of using ordinary production lines, large, medium and small enterprises made their own cartons and fought a scuffle in the market. Now, after being put on the high-end production line, it not only processes cartons to supply users directly, but also processes cardboard to supply small factories, which process cartons to users. This is a change in the industry. Only when enterprises are on the high-end line can they have a competitive advantage. The trend of upgrading equipment this time is much stronger. In one year or so, there were seven major production lines in Nanjing alone, leaving ordinary production line enterprises far behind
the number of ordinary production lines will be further limited and continuously reduced. However, in economically underdeveloped areas, ordinary tile wire is still a treasure, and there is still a long period of development. After several years, the economy of these backward regions has developed, and may be penetrated by the high-grade lines in advanced regions, and the ordinary low-grade lines will be replaced by high-grade lines
developing post-processing equipment
this is another foothold of the development and changes of the carton industry, which represents the development direction of carton packaging and will bring carton production into a new era of specialization, division of labor and cooperation
corrugated board post-processing equipment is an important part of carton production. In economically developed areas, small and medium-sized enterprises are transforming and strengthening post-processing equipment. Remove the original small equipment for processing paperboard, and reconfigure and strengthen the post-processing equipment according to the market volume. Fundamentally break the backward mode of "large and complete" and "small and complete", and comprehensively improve the quality of cartons. Only in this way can we meet the market needs of China after joining the WTO. For a long time, product packaging in China only emphasizes the quality of export packaging. In the future, China will be in line with international standards. In the era of economic globalization, the quality of domestic and foreign product packaging will be increasingly consistent. The technology, process and grade of processing equipment after delivery have not been fully valued. For example, Suzhou Wuzhong Sanyuan carton factory is a typical village run, small and comprehensive enterprise. The original carton processing machines include single-sided machines, single machines, post-processing printing, slotting, box nailing machines, etc., all of which are domestic equipment, with an annual output value of 35 million. The boss used a brain to dispose of all the domestic small equipment. He bought a small printing slotting machine and an automatic box nailing machine from Taiwan. The cardboard processed by the high-end line outside is used. The quality of the processed cartons is no less than that of the large-scale manufacturers. The product quality has been upgraded, and the enterprise has developed rapidly, with an output value of more than 20 million yuan and a benefit of more than 2 million yuan. This is a successful example of investment and transformation of post-processing equipment
trend of high-end large line
high-end large line is developing towards high speed and wide width, representing the level of a new generation of carton packaging. Corrugated board is the foundation of carton. Only with high-grade large lines can high-quality cardboard be processed, and only through the post-processing of high-grade equipment can high-quality cartons be produced
the high-end large line has just started in China. At present, there is still a long way to go between domestic high-end lines and international high-end lines. Some people in the packaging industry believe that China's carton packaging machinery has reached the international level in the 1990s. In order to sell equipment, some domestic packaging machinery enterprises also advocate that their equipment has reached the international level. However, China's carton enterprises rarely have the opportunity to go abroad for investigation, and they don't understand international equipment. After listening to the big blow and small blow of domestic packaging machinery enterprises, they are vague, as if they believe it rather than believe it. The corrugated production line has a history of more than 100 years in the world, while the corrugated production line in China has a history of only about 10 years. Although it does not take China hundreds of years to catch up with and surpass the international advanced level, it is by no means within ten years. It is deceiving to advocate reaching the international level by relying on domestic equipment or importing one or two pieces of equipment. In the future, China's high-end major lines must develop to international high-end major lines. The future carton packaging enterprises will be large and small. "Big and big" means that the production line is of high grade, fast speed and wide door width. Foreign high-end lines are above 300m/min. At present, no factory in China can have a production line of more than 300m/min, while the domestic line of 100M/min is called fast. 2.5-2.8m wide wire has been widely used abroad, but China has only begun production in recent years. China's packaging machinery needs to be comprehensively transformed, and it still needs a hard process to reach the international high-end, high-speed, wide range. After joining WT0, foreign packaging machinery will also come in, which will accelerate the development of China's packaging machinery to a high level
new pattern of carton industry
the four changes mentioned above will constitute a new pattern of the industry. This new pattern will usher in a new period of competition between large and small enterprises, between large and medium-sized enterprises, and between foreign and local enterprises. This is a knockout contest
the medium-sized enterprises that originally strengthened cooperation in the fields of agriculture and animal husbandry, coal, and power generation to reduce failures will all be divided, and will automatically be decentralized to the ranks of small enterprises to compete as the pacesetter. In small enterprises, enterprises with high output value, good benefits and large scale will reappear, such as small enterprises with an annual output value of 30-40 million yuan. Because experts in cartons know that cartons are processed products. Generally speaking, it means that paper is moved in, processed into cartons and then moved out, or paper. The added value is not high, and the classification standard of large, medium and small enterprises will continue to rise in the future
there is competition between large enterprises and small and medium-sized enterprises, but more cooperation. Large and small enterprises are interdependent. Large enterprises look for users (large users, high-grade product packaging), self-made cartons will not exceed 70% of the total sales, and the remaining more than 30% will supply cardboard (also known as paper) to many small enterprises. Small enterprises compete for users with the advantages of flexibility, convenience, locality (relationship) and cheap labor. As long as they have the ability, large users, medium users and small users can compete, and they can meet the requirements of users. In the future, the grade of post-processing equipment for small enterprises depends on the business volume. Small enterprises with large business volume will be upgraded to high-grade post-processing equipment
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